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  • Infrastructure Innovation: New Poe Lock arrestor arm is the largest U.S. civil works component produced by 3D printer

    As America’s civil works infrastructure ages, managers need innovative solutions to replace parts that have been in service for nearly a century. Often, these original components were fabricated using vintage material and manufacturing methods, making them costly, burdensome and time-consuming to replace. Responding to this need, the U.S. Army Corps of Engineers (USACE) is employing cutting-edge 3D-printing techniques to manufacture these parts faster and at a lower cost while maintaining, and even improving, their properties.

  • Infrastructure Innovation: New Poe Lock arrestor arm is the largest U.S. civil works component produced by 3D printer

    As America’s civil works infrastructure ages, managers need innovative solutions to replace parts that have been in service for nearly a century. Often, these original components were fabricated using vintage material and manufacturing methods, making them costly, burdensome and time-consuming to replace. Responding to this need, the U.S. Army Corps of Engineers (USACE) is employing cutting-edge 3D printing techniques to manufacture these parts faster and at a lower cost while maintaining, and even improving, their properties. In early March, the USACE Detroit District installed the largest U.S. civil works infrastructure component produced by a 3D printer – a 12-foot-long metal part for the ship arrestor system on the Poe Lock, one of the two active locks on the Soo Locks facility. Building on years of research performed by the U.S. Army Engineer Research and Development Center (ERDC), the part was manufactured in 12 weeks, compared to a projected 18-month lead time for conventional manufacturing. The part was installed, tested and commissioned during the Soo Locks’ winter maintenance cycle. The rapid repair ensured normal operations at Poe Lock, a major transit point for domestic iron ore.

  • Soo Locks Hydro Plant Tailrace Closing to Vessel Traffic

    Ongoing New Lock at the Soo construction activities are occurring in the St. Marys Falls Canal hydroelectric power plant tailrace. Beginning April 1, 2024, this area will close to all vessel traffic except at the specific direction of the Chief Lockmaster. Scheduled New Lock at the Soo construction activities are anticipated to allow exceptions to this closure beginning most Saturdays at 6 p.m. through the following Monday at 6 a.m., and infrequently on other days.

  • Soo Locks Engineers Day 2024

    The U.S. Army Corps of Engineers in conjunction with the City of Sault Ste. Marie, the Sault Ste. Marie Convention & Visitors Bureau, the United States Coast Guard, the Lake Superior State University Center for Freshwater Research and Education, Hospice of the Eastern Upper Peninsula, and Superior Health Systems are hosting open house events for the 2024 Soo Locks Engineers Day on June 28. “One significant change this year is the requirement for all bags coming into the Soo Locks to be clear,” Jason Wojnaroski Soo Project Office Assistant Operations Manager said. “For our visitors bringing bags, clear bags no larger than 12 inches long, 6 inches deep and 12 inches wide will be required for entry to the event.” All persons entering the Soo Locks are subject to a security search. Firearms, weapons, drugs, pets (except service animals) and bicycles are not permitted. Clear bags will allow park security to quickly inspect bags and assist with making this a fun and safe event for everyone.

  • Soo Locks Closing for Seasonal Repair, Maintenance

    SAULT STE. MARIE, Mich. - The Soo Locks in Sault Ste. Marie, Michigan will close to all marine traffic beginning 11:59 p.m. January 15, or until commercial traffic ceases, through 12:01 a.m. March 25 to perform seasonal critical maintenance. Federal regulation (33 CFR 207.440) establishes the operating season based on the feasibility of vessels operating during typical Great Lakes ice conditions. “Every year, the Corps of Engineers uses the non-navigation winter period to perform maintenance and keep the Soo Locks operating,” Maintenance Branch Chief Nicholas Pettit said. “The Detroit District team works long hours in extreme conditions to complete a significant amount of maintenance during this annual closure period. The work they perform is unique, especially given the harsh northern Michigan winter conditions they work in.”

  • MacArthur Lock closing for seasonal repair, maintenance

    AULT STE. MARIE, Mich. - The Soo Locks’ MacArthur Lock will close for the Navigation Season 7 a.m. Dec. 17, 2023, through April 24, 2024, to perform dam safety inspections and routine maintenance. The Poe Lock will remain open until Jan. 15, 2024, or until commercial traffic ceases, whichever occurs first. The Soo Locks operating season is fixed by federal regulation (33 CFR 207.440). “The 800-foot-long MacArthur Lock, built in 1943, is 80 years old; the maintenance period is critical to keeping the lock in operation during the shipping season,” Maintenance Branch Chief Nicholas Pettit said.

  • Soo Locks Visitor Center closes for 2023 season

    The U.S. Army Corps of Engineers closes the Soo Locks Visitor Center in Canal Park at 7 p.m. Oct. 31 for the 2023 season. Visitor Center hours for the remainder of Oct. are 10 a.m. to 7 p.m. daily. The park is open from 9 a.m. to 9 p.m. daily for the month of October and will transition to winter hours (9 a.m. to 6 p.m.) on Nov. 1. “The Visitor Center offered several new exhibits this summer to include a new interactive photo table, panels highlighting careers and workers at the Soo Locks and new rugs that show the existing and future Soo Locks facility,” Chief Park Ranger Michelle Briggs said. “We listen to our visitors and create exhibits that reflect their interests.”

  • New Lock at the Soo to host public meeting for upcoming blasting activities

    SAULT STE. MARIE, Mich. – U.S. Army Corps of Engineers, Detroit District and New Lock at the Soo contractor Kokosing Alberici Traylor, LLC (KAT) will host an in-person and virtual public meeting 6 p.m., July 10, 2023, to inform the public of blasting activities needed for project construction. The Corps of Engineers contracted KAT to complete Phase 3 construction of the New Lock at the Soo. This work includes excavation and installation of a shaft and tunnel scheduled for this year. “The project team will blast as the means to fracture the existing bedrock to be excavated and removed,” Rachel Miller, New Lock Contracting Officer’s Representative said. “All blasting will be completed within the Corps of Engineers Soo Locks facility on the island north of the existing decommissioned Sabin Lock.”

  • New Lock at the Soo major construction continues

    SAULT STE. MARIE, Mich. – The U.S. Army Corps of Engineers New Lock at the Soo project remains on schedule as major construction continues with phases 2 and 3 this season. Joint ventures Kokosing-Alberici (Upstream Approach Walls, Phase 2), and Kokosing, Alberici, Traylor (New Lock, Phase 3) have a busy construction season ahead of them. “Since resuming major construction this season, the Phase 2 contractor has placed 13 concrete caps, bringing the total caps placed to 68 and preparation for placement of new steel sheets, steel posts and concrete panel wall are in progress,” New Lock Senior Project Manager Mollie Mahoney said. “The Phase 3 contractor plans to focus on demolition of aging structures, extensive electrical work, bridge construction, and coffer dam construction to allow for dewatering.”

  • Soo Locks to open March 25 for 2023 shipping season

    SAULT STE. MARIE, Mich. — The U.S. Army Corps of Engineers, Detroit District, Soo Project Office will open the Poe Lock, 12:01 a.m., March 25, marking the 2023 Great Lakes shipping season start. The operating season is fixed by federal regulation and driven in part by the feasibility of vessels operating in typical Great Lakes ice conditions. The Poe Lock closed January 16 to undergo critical repairs and maintenance during the 10 week-long winter shutdown. Maintenance crews performed a variety of critical tasks on the Poe Lock, including Gate 1 anchorage component repairs such as replacing concrete, Gate 1 lifting lugs and turning feet, underfloor drain system inspection, Gate 1 structural inspection for future replacement, Gate 3 inspection for structural repairs, gate jacking pedestal inspections, valve repairs, Gate 3 seal repairs and culvert intake grate repairs. The (miter) gates are the large gates at each end of the lock chamber. The gates open and close allowing ships to enter and leave the lock and prevent water from entering or exiting the lock while boats are lifted or lowered.